Semi-automatic light inspection machine inspection
Scope: Vial/Ampoule/PFS Syring
Product defects : All visually visible foreign objects of inyectable, including glass, cilia and white blocks, etc.
Foreign objects on the upper, lower and side surfaces of the freeze-dried block include glass, cilia, black spots, etc.
Spatter on the side wall of the bottle
Freeze-dried block re-dissolution, shrinkage and liquefaction, etc.
Sealing defects: The presence and integrity of rubber stoppers
Aluminum cap sealing, crimping defects, bending and dents, etc.
Plastic cover is missing, color is not correct, damaged, black spots, etc.
Bottle defect: Bottle cracks, scratches, nicks and bubble lines, etc.
1. Technical performance description of injectable and freeze-dried magnifying glass semi-automatic light inspection machine
1.1 Basic description of semi-automatic light inspection machine
This semi-automatic light inspection machine is a magnifying glass type, mainly used for semi-automatic inspection of cillin freeze-dried and injectable products. The standard semi-automatic light inspection machine can be suitable for bottles from 2 ml to 20 ml (the maximum diameter of the bottle is 30 mm). Suitable for bottles up to 100ml. The main inspection items that can be completed include: Bottle cracks, broken glass and other foreign objects in the bottle, capping and filling. This light inspection machine is composed of a 300 mm wide product vertical pallet input chain, a roller conveyor system, an acceleration disturbance system, an observation and confirmation area, and a product output tray collection system.
1.2. Full picture of semi-automatic light inspection machine
1.3 Technical parameters
Light inspection machine model: BMT-DJJ-01
Equipment dimensions: Length 1560mm X width 1200mm X height 1680 mm
Voltage : 220V
Power: 0.5 KW
Average detection speed: 60- 80 bottles / minute (depending on the proficiency of the light inspector)
Light inspection illuminance: ≤ 4000 Lux (LX)
1.4. Basic performance description
- Tyndall effect optical system combined with LED white light is beneficial to protect the eyesight of inspectors and is suitable for long-term light inspection.
- The conveyor chain conveys the bottles to the chain rollers, the inspection station rotates the bottles, manual visual inspection and manual button automatic rejection, and the vertical position of the bottle is turned to the inclined horizontal position, which is advantageous for the lamp inspector to work in a suitable sitting position;
- The conveyor chain speed, bottle rotation speed and bottle feeding speed can be adjusted steplessly, and the running speed (frequency) can be displayed on the touch screen;
- The height, angle, level and light intensity of the detection light source can be adjusted;
- The light inspection machine and the conveying track adopt a way that can be easily separated to facilitate the inspector's access;
- The light inspection machine adopts an open type light inspection, and each light inspection part is marked with a serial number. If the unqualified product is found, it can be automatically rejected by manual button.
- The light inspection method is to illuminate the bottle with a white light source and observe with a magnifying glass. Observe the display magnifying glass by human eyes to determine whether it is a reject or a qualified product.
- The elimination method is: Judging by human eyes, manual keys are automatically eliminated.
- Production information such as the total number of bottles produced during the production process, the instantaneous light inspection speed and the number of rejected products can be accurately and clearly displayed on the display screen, which is convenient for production supervision and management.
- Imported electrical components from world-renowned brands are used to ensure the long-lasting stability and reliability of the whole machine.
- The overall structural parts of the equipment adopt high-quality stainless steel, aluminum alloy and non-metallic materials, which are beautiful and generous.
1.5. Description of unique advantages
- The light inspection machine is equipped with top light, back light and bottom light. The illuminance of each light can be manually adjusted to the most suitable light for each light inspector.
Illumination (brightness), and each station is equipped with an illuminance meter to accurately record and test the most suitable detection illuminance.
- In order to avoid artificial fatigue detection, freeze-dried and cephalosporin products are changed from an upright posture to a 60-degree oblique observation posture (compared to product level
Lying observation) helps the light inspector maintain a comfortable posture for light inspection.
- The 60-degree oblique observation posture can prevent the shape of the freeze-dried product from being damaged when lying flat.
- Under the illumination of the top light, back light and bottom light, the upper reflector strip observes the cap, the lower reflector strip observes the bottom of the bottle, and the middle
Observe the bottle body (because of the 60-degree tilt, it is easy to observe the foreign matter of the injectable and the quality defects such as black spots and cracks on the upper surface of the frozen cake), so that there is no dead angle in the 360-degree observation.
- The installation of two upper and lower loading lines can facilitate the observation of injectable loading and the size of freeze-dried cake.
- In order to reduce manual contact with products, eliminate false rejections and improve work efficiency, we have installed manual button automatic rejection devices (have obtained
Patent), the operator can press the keys 1, 2, 3, 4, 5 and 6 to automatically reject the defective products with the corresponding label.
In order to avoid mis-pressing, a tracking confirmation digital display module is specially designed (the small screen in front of the operator also displays the number of the defective product to be rejected).
- When the inspector feels that the vision may be blurred, the machine can be equipped with a foot switch to stop the transmission of 6 products within the sight range
It only keeps autorotation. At this time, the inspector can carefully distinguish whether there is a defective product, and resume normal inspection after releasing the foot switch.
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