Pfs Pre-Filling-Sealing Plasctic Syringe Automatic Inspection Machine

• Type: Medicine Detecting Instrument
• Finished Dosage Form: Liquid
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 380V
• Computerized: Computerized
• Model NO.: JLYZ
• Customized: Customized
• Condition: New
• Warranty: 2 Year

Product Description

1. Scope of application: 1-20mL Plasctic syringes
2. Test items: pre-potting appearance (crimping, rubber stopper, cone head cap), foreign matter and filling quantity;
3. Detection speed: 400 pieces/min;
4. Electric capacity: 9.5KW;
5. Equipment size: 2588X1546X2000
6. Equipment weight: 2500kg


Inspection Principle Inspection Process
The medicine is transported through the track (the curling edge is on the top and the cone head cap is on the bottom), and then it is transported through the auger, and the surface quality of the curling edge and the rubber stopper is detected on the auger; down, turn the medicine 180° so that the cone head cap is on top. Then it is transported to the bottle feeding dial, and a cone head cap is arranged on the bottle feeding dial to detect the station, and the station is arranged with 3 cameras, divided into 120°; the cone head cap is detected for one circle. After passing through the inspection plate, on the inspection plate, pass the quality inspection station around the piston, and detect while rotating to ensure that all one circle is detected. Then go through three sets of foreign body detection stations to detect the foreign body and liquid level inside the liquid medicine; then out of the bottle, with the cooperation of the bottle out auger and the fence, turn the medicine 180 degrees so that the conical head cap is down, and then pass through the separation process. Bottle dial for rejecting.

Main mechanical configuration:
1. Full servo drive, high running precision;
2. The servo bottle and brake are used, without mechanical wear; the rotation start angle and stop angle can be set according to the formula.
3. 60 screw bottle heads, divided into 20 groups, three in each group, each group is driven by a servo motor;
4. The patented bottle clamping method is adopted to ensure that the medicine bottle is well centered and the bottle will not produce air bubbles.
5. The waste is removed by vacuum suction, which is divided into three channels, and the qualified and unqualified products are in different directions to prevent confusion.
6. Equipped with 17 German basler cameras and 2 Advantech industrial computers.
7. The reducer matched with the servo motor adopts the planetary reducer, which has high running accuracy and is maintenance-free.

Technical Feature

The syringe is fed into the bottle by the bottle feeding winch, and two inspection stations (bottom rubber stopper defect detection and base crack detection station, 2 cameras) are set on the bottle feeding winch, and then passed through the bottle feeding pulsator (a birdcage detection is set up). Station, this station detects needle defects, 3 cameras are evenly arranged at 120 degrees), enter the large plate, and set up four sets of inspection stations in the large plate, followed by side rubber plug defect detection stations (using the edge-rotating edge inspection method, 3 cameras), foreign body and filling detection station (with backlight detection, 3 cameras), foreign body detection station (with strip light backlight combination detection, 3 cameras), foreign body detection station

The first group of stations adopts the ring light lighting method to detect the defects of the bottom rubber plug (such as white spots, black spots and missing rubber plugs);

  The second group of workstations uses a ring light source lighting method to detect base defects (such as base cracks, base gaps);

The third group of stations adopts the ring light source lighting method, and the three cameras are distributed at 120-degree intervals, and 360-degree detection of needle defects (such as missing needles, cracks in the needle cover, etc.)

  The fourth group of stations adopts the front small panel lighting method to detect the defects of the side rubber plugs (such as white spots, black spots and the lack of rubber plugs);

The fifth group of workstations adopts the backlight lighting method, and the brake is detected after the high-speed rotation of the bottle to detect the foreign matter and the filling amount of the liquid medicine (detect non-reflective foreign matter, such as fibers, hair, etc.);

  The sixth group of workstations adopts the combined lighting method of backlight and strip light, brake detection after high-speed rotation of the bottle or side rotation inspection, and detect foreign objects in the liquid medicine (detect reflective foreign objects or non-reflective foreign objects, such as glass, fibers, hair, etc.);
  
The seventh group of workstations adopts the combined lighting method of backlight and strip light, and adopts high-speed rotary bottle rear brake detection to detect foreign objects in the liquid medicine (detecting reflective foreign objects or non-reflective foreign objects, such as glass, fibers, hair, etc.);
Security system:
The equipment is equipped with ozone catalytic device and emission device.
There are emergency stop switches at the front and rear
The whole machine is equipped with anti-electromagnetic radiation film.
The equipment has overload protection. Automatic power off when abnormal work.
Automatic stop function when door is opened
Orbital water droplets and electro-acupuncture water droplets automatically stop and power off